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HomeMy WebLinkAboutPR 22176: AUTHORIZING REPAIR OF AN ALFA LAVAL CENTRIFUGE City of - wri4 ort rthu�� reius INTEROFFICE MEMORANDUM Date: October 19, 2021 To: The Honorable Mayor and City Council Through: Ronald Burton, City Manager From: Clyde Trahan, Interim Director of Utilities RE: P.R. 22176 Centrifuge Repair at the Wastewater Treatment Plant Introduction: The intent of this Agenda Item is to seek City Council's authorization for the repair of a centrifuge for sludge removal. Alfa Laval, of Houston, Texas, was chosen to do the repair in the amount of $32,600.00. Funds are available in Account No. 410-40-225-5318-00-00-000, Equipment Maintenance. Background: The Port Acres Wastewater Treatment Plant has a large Alfa Laval centrifuge to process sludge at this facility. This unit is estimated at $1,000,000 each. It has been in service for the last 9 years, and occasionally requires repair. Currently, the bearings have gone out and some ceramic tiles are missing from the scroll of the units. There are no Port Arthur vendors that provide this specialized service. This is the only vendor in Texas that makes these repairs; the next closest vendor is in Pennsylvania. Budget Impact: This is an expensive and complex unit that operates in the harshest of environments. As such, it demands a very stringent preventive maintenance program, and is recommended for re-build every 5-6 years. The above mentioned repair, in the amount of$32,600.00, has funds available in Account No. 410-40-225-5318-00-00-000, Equipment Maintenance. Recommendation: It is recommended that City Council approve P. R. No. 22176, authorizing the repair of the centrifuge at the Port Acres Wastewater Treatment Plant. "Remember, we are here to serve the Citizens of Port Arthur" P. R. No. 22176 10/19/21 bw Page 1 of 2 RESOLUTION NO. A RESOLUTION AUTHORIZING THE REPAIR OF AN ALFA LAVAL CENTRIFUGE BY ALFA LAVAL, OF HOUSTON, TEXAS WITH A PROJECTED BUDGETARY IMPACT IN THE AMOUNT OF $32,600.00, FUNDING IS AVAILABLE IN WATER UTILITIES ACCOUNT NO. 410- 40-225-5318-00-00-000,EQUIPMENT MAINTENANCE. WHEREAS, the Port Acres Wastewater Treatment Plant uses a centrifuge to process sludge; and, WHEREAS,the centrifuge has become inoperable and is in need of repair; and, WHEREAS, Alfa Laval of Houston, Texas provided a quote of $32,600.00 to disassemble, clean, inspect and rebuild the rotating assembly and gearbox; and, WHEREAS, this procurement is authorized pursuant to Section 252.022(a)(3) of the Texas Local Government Code, because of the unforeseen damage to public machinery, equipment or other property. NOW THEREFORE, BE IT RESOLVED BY THE CITY COUNCIL OF THE CITY OF PORT ARTHUR: THAT, the City Council of the City of Port Arthur hereby authorizes the repair to the centrifuge by Alfa Laval of Houston, Texas, in the total amount of$32,600.00 (Exhibit "A"); and, THAT, this project will be funded by the Water Utilities Account No. 410-40-225-5318- 00-00-000, Equipment Maintenance; and, THAT a copy of the caption of this resolution be spread upon the minutes of the City Council. READ, ADOPTED AND APPROVED THIS day of , 2021 at a Regular Meeting of the City Council of the City of Port Arthur. Texas, by the following vote: P. R. No. 22176 10/19/21 bw Page 2 of 2 AYES: Mayor ; Councilmembers: NOES: Thurman"Bill" Bartie Mayor ATTEST: APPROVED AS TO FORM: V. P Sherri Bellard Valecia izeno City Secretary City Attorney APPROVED FOR ADMINISTRATION: Ronald Burton City Manager ,4 Clyd rahan Interim Director of Utilities APPROVED AS TO AVAILABILITY OF FUNDS: G2 Kandy Daniel Interim Director of Finance dir , Clifton illiams, CP B Purchasing Manager Exhibit "A" (Quote) w ' re- August 24th, 2021 City of Port Arthur Alfa Laval Inc. Port Acres VVVVfP 10470 Deer Trail Drive Houston, TX 77038 Danny Thibodeaux USA Tel: +1 713-934-3166 Budgetary DCI and Overhaul Quotation www.alfalaval.us Mr. Thibodeaux, Below is our budgetary estimate to DCI (disassemble, clean, inspect) and rebuild your G2-75 Rotating Assembly SN: 5125949 and gearbox. DCI of Centrifuge includes: • Completely disassemble, clean and inspect rotating assembly and gearbox • Prepare formal quotation advising recommended repairs and cost to rebuild rotating assembly and gearbox Complete Rebuild of R/A and Gearbox *See Note Overhaul of Centrifuge includes: • Replace all o-rings and gaskets in Rotating assembly and Gearbox with genuine Alfa Laval replacement components • Assemble and prepare conveyor for balancing • Balance conveyor assembly to OEM specifications • Install Conveyor in bowl assembly • Assemble Rotating Assembly and Gearbox complete • Final inspection and prepare for paint • Paint and palletize for shipment • Ship Rotating Assembly to customer site Total Price for above listed services: $27,500.00 Field Service Start up assistance$1800 day (2 days) $ 3,600.00 Freight: $ 1,500.00 Total $32,600.00 * Note: Above pricing is based upon the unit being flushed prior to shut down. If for some reason the unit cannot be flushed or large amounts of product are in Rotating Assy. upon receipt, additional charges may apply. The quotation is for Standard overhaul and does not include repairs revealed during DCI of Rotating Assembly and gearbox Once your machine has been cleaned and completely inspected, Alfa Laval will provide a complete inspection report detailing all findings, recommended repairs and any additional costs. No repairs shall be performed without the prior written consent of authorized personnel from Port Acres. If you have any questions, please feel free to contact me at my office 713-934-3166, on my cell phone 281-772-2720 or via email tommy.cegielski(a�alfalavai.com. contact Eric Hawrylo at 832-683- 9799 eric.hawrvlo a(�alfalaval.com or contact John Lester at 713-906-6779. Regards, Tom Cegielski Technical Coordinator www.alfalaval.us